5-axis machining units from EIMA, Zimmermann and DMG with a maximum component size of 6000 x 2500 x 1500 mm for the production of precision milled components made of plastic, aluminium and stainless steel.
Technology
State-of-the-art technology
Machinery
Our expertise is in the manufacture of composite components (FVK). We use state-of-the-art technologies to manufacture high-quality products:
- Autoclaves: We have two Scholz autoclaves at our disposal. D: 2500mm, L: 4000 mm, operating temperature: 350 degrees Celsius, operating pressure: 12 bar. The autoclaves enable precise baking of components and complete documentation of the process.
- Tempering ovens: Our four ovens offer a total area of 60 square metres. The maximum component size is 6000 mm x 3000 mm x 2000 mm. The temperature in these ovens can reach up to 150 degrees Celsius. The post-treatment and curing of the FRP parts takes place in the tempering ovens.
- Vacuum technology:We use advanced vacuum technology at all our workstations. This ensures the consistently high quality of the components.
- Process documentation: We place great importance on quality assurance and traceability. We therefore record all relevant process parameters to ensure batch traceability.
STATE-OF-THE-ART EQUIPMENT FOR MAXIMUM ACCURACY
Our state-of-the-art process technology enables the precise production of your composite components. We rely on innovative processes to achieve the highest quality standards and fulfil your individual requirements.
Using CNC precision machining, we achieve numerous advantages: precise results, high repeatability, complex shapes and efficient production.
The use of a variety of software solutions offers numerous advantages: individual consideration of customer needs/requirements, better data processing and optimised processes.
CNC TECHNOLOGY
DMG multi-axis turning units with powered tools for the production of precision turned parts made of plastic, aluminium and stainless steel.
Two Zünd CNC flatbed plotters with a size of 3500 x 2500 mm for cutting raw materials.
Software
The use of state-of-the-art software solutions in the areas of ERP, CAD, CAM and 3D scanning ensures a high-quality process in the production of composite components. These advanced technologies not only ensure efficiency, but also high quality in production.
- ABAS – ERP: Our comprehensive ERP software solution enables the efficient recording of all operating and production processes. It also supports the management of technical documentation to ensure a smooth process.
- Catia V5: As a powerful CAD system, Catia V5 offers advanced functions for 3D modelling and design.It is an indispensable tool for our development and design department.
- MasterCam and Tebis: Our CAM systems are specialised in CNC programming. MasterCam and Tebis enable the precise control of our manufacturing machines. They offer customised solutions for various requirements
- Geomagic Control X: This professional metrology software platform processes 3D scan data and creates precise dimensional analysis and measurement reports. This enables us to optimise the quality of our composite components.
These modern software solutions enable us to guarantee not only the highest quality, but also efficient production.
